Universal Pipe Repair Kit – For Live Leaks

Price range: £23.50 through £227.29 inc. Vat

The Universal Pipe Repair Kit permanently fixes leaks and burst pipes when water pressure cannot be turned off

SKU: SYL-UP Category: Tag:

Description

The SylWrap Universal Pipe Repair Kit is used to permanently repair live leaks and burst pipes, enabling the user to fix a leaking pipe even when water pressure cannot be turned off.

Repairs can be made in under 30 minutes to pipes of any size made from copper, PVC plastics, steel, stainless steel, malleable iron, GRP, ceramic, clay, concrete, lead, and rubber.

The Universal Pipe Repair Kit is used to fix leaking pipes in domestic plumbing and for large-scale pipe repair in industry. Because flow does not need to be isolated when using a Universal Kit, sites can avoid costly and disruptive shutdowns of systems.

All the products in the Universal Kit have WRAS approval and so can be used on pipes carrying drinking water. The Kit makes pressure resistant repairs up to 30 bar, is temperature resistant to 200ºC, and is effective on pipes carrying hot and cold water and chemicals.

SylWrap Universal Pipe Repair Kit details – How to fix a burst pipe and repair live leaks

The Universal Kit contains two sealing materials – Superfast Epoxy Putty and Wrap & Seal Pipe Burst Tape – and a SylWrap HD Pipe Repair Bandage.

Where pressure cannot be turned off, Wrap & Seal is used to seal the leak. The self-amalgamating waterproof repair tape stretches by 300%, bonding to both the pipe surface and itself as it is wrapped. Once fused, it forms a solid rubber band containing pipe content.

Each Universal Pipe Repair Kit comes with one Wrap & Seal Tape. For high pressure industrial repairs, further Wrap & Seal may be required to build up pressure resistance.

If you are undertaking such an application, please go to the Repair Calculator tab and enter information about your repair to determine the number of tapes needed. Additional Wrap & Seal can be purchased separately.

Universal Kits covering pipes over 150mm diameter include a SylPad Pressure Resistance Multiplier. SylPad is used with Wrap & Seal to better concentrate the pressure of the tape directly over the leak on larger pipes, multiplying pressure resistance by up to three times.

Where pressure can be turned off, Superfast Epoxy Putty is used to seal the leak. The putty is kneaded by hand until turning a uniform colour.

It is then pushed into the hole or crack in the pipe, where it will harden to fill the damage. Repairs made with Superfast Epoxy Putty are pressure resistant to 30 bar.

The application is completed by overwrapping the initial sealant with SylWrap HD Pipe Repair Bandage. Wetting the bandage activates the resin.

SylWrap HD is then wrapped and smoothed over the repair area. It will set in around five minutes to form an impact resistant, rock hard layer of protection around the pipe.

For users making regular pipe repairs like water companies or facilities management teams, Sylmasta also supply the SylWrap Contractor Case.

The Contractor Case contains enough products to make up to six live leak repairs. It is easily stored on the van or on-site, enabling leaks and bursts to be fixed as soon as they are identified.

Benefits of a SylWrap Universal Pipe Repair Kit

  • Allows the user to carry out an emergency pipe repair in 30 minutes with no training needed
  • Repairs live leaks, negating the need for turning off systems
  • Offers a low-cost alternative to hiring a contractor or seeking replacement parts
  • Increases pressure resistance, chemical resistance and longevity of pipes

Applications

  • Copper pipe repair, PVC plastic pipe repair, steel pipe repair, iron pipe repair, GRP pipe repair, ceramic pipe repair, concrete pipe repair, lead pipe repair, rubber pipe repair
  • Fixing leaking bathroom, kitchen and other household pipes
  • Pipe repairs at wastewater treatment works, quarry wash plants, dry risers, petrochemical plants, nuclear power plants, oil rigs and breweries
  • Repairing pinholes, cracks and leaking joints
  • WRAS approved for repairs to pipes carrying drinking water

Pipe Size Guide

Product Code SylWrap Bandage Size Wrap & Seal
Size
Contains
SylPad
Repairs Pipe Diameter
SYL-106-UP 25mm x 1.8m Small
25mm x 2m
No Up to 15mm
SYL-206-UP 50mm x 1.8m Small
25mm x 2m
No 15 - 25mm
SYL-212-UP 50mm x 3.6m Small
25mm x2m
No 25 - 50mm
SYL-309-UP 75mm x 2.7m Small
25mm x 2m
No 25 - 50mm
SYL-312-UP 75mm x 3.6m Small
25mm x 2m
No 50 - 75mm
SYL-412-UP 100mm x 3.6m Small
25mm x 2m
No 50 - 100mm
SYL-416-UP 100mm x 5.0m Small
25mm x 2m
No 75 - 125mm
SYL-616-UP 150mm x 5.0m Small
25mm x 2m
No 100 - 150mm
SYL-633-UP 150mm x 10.0m Large
50mm x 4m
Yes 150 - 300mm
SYL-866-UP 200mm x 20.0m X-Large
50mm x 11m
Yes 300 - 600mm

Repair Calculator

The below Wrap & Seal Calculator can determine the recommended number of Wrap & Seal Pipe Burst Tapes required to seal a live leak based on pipe diameter and pressure.

Enter the diameter of the pipe in millimetres, water pressure and the size of the hole requiring sealing in millimetres.

The safety factor is a multiple to include a margin of safety. For example, if pipe pressure is 2 bar and you selected a safety factor of two, the calculator will formulate a repair capable of withstanding 4 bar.

After entering your data, selecting the size of Wrap & Seal will determine how many of that specific tape are required for your repair. Repairs being made to pipes in excess of 150mm diameter with Wrap & Seal PB-50x4m or PB-50x11m should be made in conjunction with SylPad.

Calculations serve as a guide to potential maximum pressure resistance only. Actual pressure resistance depends upon pipe material, condition, hole size, leak type and tension maintained during wrapping. If you are unsure, more than one Wrap & Seal can be used to stop the leak.

Case Studies

A leaking 50mm plastic pipe connected to a dishwasher undergoes live leak repair at a golf club
A dishwasher pipe in a golf clubhouse discovered to be leaking on Sunday morning is repaired in under 30 minutes, ensuring no disruption to the busy luchtime service
SylWrap Pipe Repair Kit used to seal a pinhole leak in a steel bilge pipe onboard a superyacht
A leaking bilge pipe on board a multimillion dollar superyacht is repaired after corrosion caused a hole to appear in a welded joint where it was impossible to fit a clamp
SylWrap Universal Pipe Repair Kit seals a leaking heating pipe at a nursing home
A nursing home avoids having to shut down its heating system in winter by making a live leak repair to a 150mm metal pipe which otherwise would have flooded a loft space
Live leak pipe repair made to an alcohol line at a sugar mill in Costa Rica
A sugar mill in Costa Rica seal a 70mm pipe running vertically up a tower after alcohol juice extracted during cane fermentation was found spraying out a pinhole
An underground cement coated steel pipe leaking through an 80mm long split is repaired using a SylWrap Pipe Repair Contractor Case
A live leak repair is made to an underground cement coated steel pipe supplying potable water in Mexico after removal of the outer shell revealed a 80mm split in the line
A stainless steel pipe in a biodigester tank at a pig farm undergoes repair using a SylWrap Universal Pipe Repair Kit
A leaking stainless steel pipe damaged inside a biodigester tank at a pig farm is sealed after an initial repair attempt via patch welding was discovered to have failed
A cracked water supply pipe in Libya having undergone a completed repair with a SylWrap Universal Pipe Repair Kit
Water pipes located above and below ground as part of a network servicing a town in Libya required live leak repair to seal cracks without disrupting supplies
A steel pipe in a district heating system leaking from a pinhole undergoes a live leak repair using a SylWrap Pipe Repair Contractor Case
A steel pipe suspended in the ceiling of a building as part of a district heating system undergoes a live repair after a pinhole leak began causing substantial water damage
A SylWrap Live Leak repair made to a pinhole leak on a 6 bar 150mm elbow joint with a pinhole leak
An elbow joint leaking from a pinhole in a Malaysia pumping house undergoes a live leak repair under 6 bar pressure which enabled systems to remain operational
Sylmasta repair a 200mm underground oil fuel line in Brega, Libya suffering from a crack caused by heavy corrosion
A corroded underground 200mm fuel oil in Libya leaking through a small crack is sealed with a repair pressure resistant to 44 bar and capable of withstanding temperatures of up to 70°C
A leaking 100mm UPVC pipe at Bahrain International Airport undergoes a live leak repair using a SylWrap Pipe Repair Contractor Case
Systems are kept operational at Bahrain International Airport thanks to an under pressure repair on a 100mm UPVC pipe leaking from a step joint
A 2 metre section of 650mm pipe buried in an inspection chamber was discovered to be leaking, excavated and then sealed using SylWrap pipe repair products
Coupling joints connecting a 2 metre long section of 650mm ductile iron pipe with a water line buried in an old inspection pit are sealed after they were discovered to be leaking
A water return pipe in a Lonndon hospital air conditioning unit undergoes a SylWrap repar to ensure that the system could remain in operation
On a day when temperatures in London hit 27ºC, a burst 300mm pipe forced the shutdown of a hospital air conditioning system until a SylWrap repair was made
A leaking asbestos cement pipe with water escaping from a sleeve undergoes repair in Mexico using a SylWrap Pipe Repair Kit
Leaks at both ends of a sleeve on a buried 600mm asbestos cement pipe are permanently sealed to prevent any more fluid escaping by a water utility company in Mexico
A longitudinal split in a plastic hose supplying water to a bond undergoes repair with a SylWrap Universal Pipe Repair Kit
Landscaping work caused a 80mm longitudinal split to a buried plastic hose supplying water to a pond with a wider 300mm damage area successfully repaired by Sylmasta
Pipe repair of a central heating system in a church which had begun to leak around a welded joint suffering from corrosion
Sylmasta repair heavy damage and encapsulate a leaking welded joint between a 100mm cast iron pipe and a 50mm steel pipe in a church central heating system
A stainless steel pipe in a biomass power plant at a UK farm required a different live leak repair using a SylWrap Universal Pipe Repair Kit
Leaking stainless steel pipework located 20 feet up the inside of a heating tank in a farm's biomass plant could only be reached via a ladder, requiring a lightweight repair method
A 900mm steel pipe in an oil well in Argentina was badly corroded and leaking before Sylmasta carried out a repair
Corrosion caused a 900mm steel pipe in an oil well to rupture and when a repair clamp failed to seal the crack because it was located on a tee, Sylmasta provided a flexible alternative
Repair of a heavily corroded pipe in a district heating system made using a SylWrap Universal Pipe Repair Kit
The repair of leaking, corroded pipes in a district heating system ensured a council did not have to turn residents' heating off in the depths of winter to fit replacement parts
A ruptured cast iron water supply pipe is removed, repaired and then reconnected to the water network in a Sylmasta pipe repair
A ruptured section of a 100-year-old cast iron water supply pipe is removed, repaired and reconnected to the network with a Sylmasta repair holding 20bar pressure
Repair of a plastic PVC pipe which formed part of a swimming pool filtration system in a leisure centre
Live leak repair carried out to an inaccessible PVC plastic pipe which formed part of a swimming pool filtration system, negating the need for the disassembly of half the system
Repair of a leaking hot water pipe on a farm carried out using a SylWrap Universal Pipe Repair Kit
After contractors accidentally cut into an underground heating pipe with insulation lagging during construction work on a farm, a live leak repair kept the hot water on
A CHP System Repair carried out on a leaking pipe in a pant at an automotive safety supplier in the United Kingdom
A live leak repair to a high temperature elbow in a CHP Plant ensured an automotive safety supplier factory did not undergo a disruptive shutdown of power for a replacement
A contaminated water pipe repair carried out in a Power Plant in Puerto Rico using Sylmasta products
The repair of a contaminated water pipe in a Puerto Rican Power Station helped keep the plant working at full capacity when Hurricane Maria hit the island
A live repair carried out on a water main which had been leaking for the previous 15 years
A burst underground steel water main in the UK which had been leaking for 15 years after being written off as unrepairable is finally sealed in a live leak repair
A contaminated water pipe at a wastewater treatment works in the United Kingdom is repaired after being accidentally breached during construction work
Catastrophe was averted at a Wastewater Treatment Works in the UK thanks to a live leak repair carried out after a contaminated water pipe was mistakenly cut through

Videos

High pressure live leak repair on a steel pipe
A live leak demonstration at a water utility company in the United Kingdom. A split was cut in a 150mm steel pipe and pressure set to 6 bar. Wrap & Seal was used to seal the leak with SylWrap HD Pipe Repair Bandage wrapped over the top

YouTube Video

 

Live leak repair on a 150mm elbow joint
A pinhole live leak repair carried out on a 150mm steel pipe elbow at a water pumping station in Malaysia.

YouTube Video

 

Leaking step joint repair 100mm UPVC Pipe
The maintenance team at Bahrain International Airport make a live leak repair to a weeping step joint on a 100mm UPVC pipe.

YouTube Video

Data Sheets

Data Sheets
SylWrap Universal Pipe Repair Kit TDS

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