Pipe Repair Contractor Case – For Multiple Repairs

Price range: £187.60 through £426.88 inc. Vat

For regular users, the Case contains enough products to make up to six permanent live leak repairs on pipes of varying diameters

SKU: SYL-PRO Category: Tag:

Description

The SylWrap Pipe Repair Contractor Case contains enough products to make up to six emergency live leak repairs on pipes of all materials ranging from 15mm to 600mm diameter.

It has been designed for regular users, offering a cheaper cost per repair than when buying individual Pipe Repair Kits. The red case itself is robust and easy to store both on the van and on site.

Whenever an emergency pipe repair is required, the user simply has to reach for the Case, where they will find everything they need to permanently fix a burst or leaking pipe in under 30 minutes.

Water companies in the United Kingdom, Mexico, Malaysia and Canada all equip their engineers with Contractor Cases for the ease and speed with which they repair leaks once detected.

The Contractor Case repairs pipes made of copper, PVC plastic, steel, stainless steel, malleable iron, GRP, ceramic, clay, concrete, lead, and rubber.

Repairs can be made around difficult elbow, tee and welded joints – offering a versatile and lightweight alternative to heavy, bulky pipe repair clamps.

All the products in the Contractor Case have been WRAS approved and so can be used safely on pipes carrying drinking water. Repairs are pressure resistant up to 30 bar, temperature resistant to 200ºC and effective on pipes carrying hot and cold water and chemicals.

SylWrap Pipe Repair Contractor Case details – How to carry out an emergency pipe repair

Each Contractor Case contains Superfast Epoxy Putty, Wrap & Seal Pipe Burst Tape and SylWrap HD Pipe Repair Bandages.

Where pressure cannot be turned off, Wrap & Seal is used to seal the leak. The self-amalgamating waterproof repair tape stretches by 300%, bonding to both the pipe surface and itself as it is wrapped. Once fused, it forms a solid rubber band containing pipe content.

Multiple Wrap & Seals applied on top of each other will fuse together in the same way, building a live leak repair with pressure resistance up to 30 bar.

If you are undertaking a high pressure industrial application, please go to the Repair Calculator tab and enter information about your repair to determine the number of tapes required.

Contractor Cases covering pipes over 150mm diameter include a SylPad Pressure Resistance Multiplier. SylPad is used with Wrap & Seal to better concentrate the pressure of the Tape directly over the leak on larger pipes, multiplying pressure resistance by up to three times.

Where pressure can be turned off, Superfast Epoxy Putty is used to seal the leak. The putty is kneaded by hand until turning a uniform colour.

It is then pushed into the hole or crack in the pipe, where it will harden to fill the damage. Repairs made with Superfast Epoxy Putty are pressure resistant to 30 bar.

The application is completed by overwrapping the initial sealant with SylWrap HD Pipe Repair Bandage. Wetting the bandage activates the resin.

SylWrap HD is then wrapped and smoothed over the repair area. It will set in around five minutes to form an impact resistant, rock hard layer of protection around the pipe.

There are 12 different variations of the Contractor Case available. Each Case contains different product quantities for the repair of different pipe sizes.

For an exact breakdown of what each Case contains and the pipe diameters Sylmasta recommend its use with, please see the Size Guide tab.

Should you require further information about the most suitable Contractor Case for your type of application, please contact Sylmasta and a technician will be happy to advise.

If you do not see a Contractor Case listed which meets your requirements, Sylmasta can also offer customised Contractor Cases tailor made to your specific needs.

Benefits of a SylWrap Pipe Repair Contractor Case

  • Contains enough products to carry out up to six live leak repairs at a cheaper cost per repair than purchasing individual kits
  • Easy to store on site or on the van. As soon as an emergency pipe repair is required, the Case is there to repair the problem
  • Repairs can be carried out in under 30 minutes by simply following the instructions provided
  • Offers a low-cost alternative to hiring a contractor or seeking replacement parts

Applications

  • Copper pipe repair, PVC plastic pipe repair, steel pipe repair, iron pipe repair, GRP pipe repair, ceramic pipe repair, concrete pipe repair, lead pipe repair, rubber pipe repair
  • Regular users who require speed and ease of use, such as water companies, treatment works, petrochemical plants and oil rigs
  • WRAS approved for repairs to pipes carrying drinking water
  • High pressure repairs up to 30bar and extreme temperature repairs to 200ºC

Pipe Size Guide

The Size Guide lists the quantity of Pipe Repair Bandages, Wrap & Seal Pipe Burst Tapes and SylPad Pressure Resistance Multipliers each Contractor Case contains.

It also details the maximum number of repairs and pipe diameters the Case can be used for. Each Case contains 1 x 114g Superfast Epoxy Putty Stick.

Product Code Bandages Wrap & Seal No. of SylPad No. of Repairs Pipe Diameters
SYL-PRO-206 6 x SYL206HD 8 x Small
25mm x 2m
0 Up to 6 15 - 25mm
SYL-PRO-15-50 3 x SYL206HD
3 x SYL309HD
8 x Small
25mm x 2m
0 Up to 6 15 - 50mm
SYL-PRO-15-150 1 x SYL206HD
1 x SYL309HD
1 x SYL412HD
1 x SYL616HD
3 x Small
25mm x 2m
3 x Large
50mm x 4m
0 Up to 4 15 - 150mm
SYL-PRO-15-300 1 x SYL206HD
1 x SYL309HD
1 x SYL412HD
1 x SYL616HD
1 x SYL633HD
2 x Small
25mm x 2m
4 x Large
50mm x 4m
4 Up to 5 15 - 300mm
SYL-PRO-309 6 x SYL309HD 8 x Small
25mm x 2m
0 Up to 6 25 - 50mm
SYL-PRO-25-100 2 x SYL309HD
2 x SYL412HD
8 x Small
25mm x 2m
0 Up to 4 25 - 100mm
SYL-PRO-412 4 x SYL412HD 2 x Small
25mm x 2m
4 x Large
50mm x 4m
0 Up to 4 50 - 100mm
SYL-PRO-50-150 2 x SYL412HD
2 x SYL616HD
2 x Small
25mm x 2m
4 x Large
50mm x 4m
0 Up to 4 50 - 150mm
SYL-PRO-616 4 x SYL616HD 2 x Small
25mm x 2m
4 x Large
50mm x 4m
0 Up to 4 100 - 150mm
SYL-PRO-100-300 2 x SYL616HD
2 x SYL633HD
4 x Large
50mm x 4m
4 Up to 4 100 - 300mm
SYL-PRO-633 4 x SYL633HD 4 x Large
50mm x 4m
4 Up to 4 150 - 300mm
SYL-PRO-866 2 x SYL866HD 2 x X-Large
50mm x 11m
2 Up to 2 300 - 600mm

Repair Calculator

The below Wrap & Seal Calculator can determine the recommended number of Wrap & Seal Pipe Burst Tapes required to seal a live leak based on pipe diameter and pressure.

Enter the diameter of the pipe in millimetres, water pressure and the size of the hole requiring sealing in millimetres. The safety factor is a multiple to include a margin of safety. For example, if pipe pressure is 2 bar and you selected a safety factor of two, the calculator will formulate a repair capable of withstanding 4 bar.

After entering your data, selecting the size of Wrap & Seal will determine how many of that specific tape are required for your repair. Repairs being made to pipes in excess of 150mm diameter with Wrap & Seal PB-50x4m or PB-50x11m should be made in conjunction with SylPad.

Calculations serve as a guide to potential maximum pressure resistance only. Actual pressure resistance depends upon pipe material, condition, hole size, leak type and tension maintained during wrapping. If you are unsure, more than one Wrap & Seal can be used to stop the leak.

Case Studies

A leaking expansion joint on a 225mm steel water main pipe undergoes repair with Wrap & Seal Pipe Burst Tape
An expansion joint on a 225mm steel water main carried over a river by a major road suspension bridge is repaired after it began leaking from a split between two bellows
SylWrap Pipe Repair Kit used to seal a pinhole leak in a steel bilge pipe onboard a superyacht
A leaking bilge pipe on board a multimillion dollar superyacht is repaired after corrosion caused a hole to appear in a welded joint where it was impossible to fit a clamp
An oil refinery repair welded joints leaking due to microbially induced corrosion in the stainless steel water cooling pipe system
An oil refinery carry out a significant pipe repair programme after microbially induced corrosion caused welded joints in the stainless steel water cooling system to fail
A live leak in a 300mm steel pipe at a wastewater treatment plant in Malaysia live leak repair
One week after a series of demonstrations and site visits from Sylmasta in Malaysia, a water company repair a 6 bar live leak on a 300mm steel pipe at a treatment plant
Live leak pipe repair made to an alcohol line at a sugar mill in Costa Rica
A sugar mill in Costa Rica seal a 70mm pipe running vertically up a tower after alcohol juice extracted during cane fermentation was found spraying out a pinhole
An underground cement coated steel pipe leaking through an 80mm long split is repaired using a SylWrap Pipe Repair Contractor Case
A live leak repair is made to an underground cement coated steel pipe supplying potable water in Mexico after removal of the outer shell revealed a 80mm split in the line
A stainless steel pipe in a biodigester tank at a pig farm undergoes repair using a SylWrap Universal Pipe Repair Kit
A leaking stainless steel pipe damaged inside a biodigester tank at a pig farm is sealed after an initial repair attempt via patch welding was discovered to have failed
A cracked water supply pipe in Libya having undergone a completed repair with a SylWrap Universal Pipe Repair Kit
Water pipes located above and below ground as part of a network servicing a town in Libya required live leak repair to seal cracks without disrupting supplies
A 150mm steel pipe elbow bend leaking at a quarry wash plant undergoes repair with a SylWrap Standard Pipe Repair Kit
When a quarry in the UK could not fit a pipe repair clamp around a leaking 150mm steel 90 degree elbow bend, they instead used a SylWrap Pipe Repair Kit to seal the line
A steel pipe in a district heating system leaking from a pinhole undergoes a live leak repair using a SylWrap Pipe Repair Contractor Case
A steel pipe suspended in the ceiling of a building as part of a district heating system undergoes a live repair after a pinhole leak began causing substantial water damage
A SylWrap Live Leak repair made to a pinhole leak on a 6 bar 150mm elbow joint with a pinhole leak
An elbow joint leaking from a pinhole in a Malaysia pumping house undergoes a live leak repair under 6 bar pressure which enabled systems to remain operational
Sylmasta repair a 200mm underground oil fuel line in Brega, Libya suffering from a crack caused by heavy corrosion
A corroded underground 200mm fuel oil in Libya leaking through a small crack is sealed with a repair pressure resistant to 44 bar and capable of withstanding temperatures of up to 70°C
A leaking 100mm UPVC pipe at Bahrain International Airport undergoes a live leak repair using a SylWrap Pipe Repair Contractor Case
Systems are kept operational at Bahrain International Airport thanks to an under pressure repair on a 100mm UPVC pipe leaking from a step joint
A 2 metre section of 650mm pipe buried in an inspection chamber was discovered to be leaking, excavated and then sealed using SylWrap pipe repair products
Coupling joints connecting a 2 metre long section of 650mm ductile iron pipe with a water line buried in an old inspection pit are sealed after they were discovered to be leaking
A PCCP pipe stub leaking through several cracks undergoes a live leak repair in Saudi Arabia
After several failed repair attempts, a cracked 250mm PCCP stub under 4 bar pressure with no isolation valve in Saudi Arabia undergoes a live leak repair followed by reinforcement
A water return pipe in a Lonndon hospital air conditioning unit undergoes a SylWrap repar to ensure that the system could remain in operation
On a day when temperatures in London hit 27ºC, a burst 300mm pipe forced the shutdown of a hospital air conditioning system until a SylWrap repair was made
A leaking asbestos cement pipe with water escaping from a sleeve undergoes repair in Mexico using a SylWrap Pipe Repair Kit
Leaks at both ends of a sleeve on a buried 600mm asbestos cement pipe are permanently sealed to prevent any more fluid escaping by a water utility company in Mexico
Pipe bridges leaking from rusting riveted joints undergo a leak repair and reinforcement using SylWrap HD Pipe Repair Bandage
Two 20m pipe bridges leaking sewage into a stream from numerous corroded joints undergo repair and reinforcement, extending their lifespan at a fraction of the cost of replacement
Pipe repair of a central heating system in a church which had begun to leak around a welded joint suffering from corrosion
Sylmasta repair heavy damage and encapsulate a leaking welded joint between a 100mm cast iron pipe and a 50mm steel pipe in a church central heating system
A stainless steel pipe in a biomass power plant at a UK farm required a different live leak repair using a SylWrap Universal Pipe Repair Kit
Leaking stainless steel pipework located 20 feet up the inside of a heating tank in a farm's biomass plant could only be reached via a ladder, requiring a lightweight repair method
A 900mm steel pipe in an oil well in Argentina was badly corroded and leaking before Sylmasta carried out a repair
Corrosion caused a 900mm steel pipe in an oil well to rupture and when a repair clamp failed to seal the crack because it was located on a tee, Sylmasta provided a flexible alternative
Repair of a heavily corroded pipe in a district heating system made using a SylWrap Universal Pipe Repair Kit
The repair of leaking, corroded pipes in a district heating system ensured a council did not have to turn residents' heating off in the depths of winter to fit replacement parts
A pierced plastic pipe in a quarry wash plant undergoes a leak repair using a SylWrap Standard Pipe Repair Kit
A pierced 300mm plastic pipe feeding the aggregate wash plant at a quarry in the United Kingdom undergoes leak repair, avoiding a disruptive shutdown to fit a replacement
A ruptured cast iron water supply pipe is removed, repaired and then reconnected to the water network in a Sylmasta pipe repair
A ruptured section of a 100-year-old cast iron water supply pipe is removed, repaired and reconnected to the network with a Sylmasta repair holding 20bar pressure
Pipe repair carried out to a wastewater pipe made of cast iron in a central London hotel
A cracked cast iron wastewater pipe in a London hotel required a quick repair to prevent one of the most prestigious rooms having to be closed to the public
Repair of a plastic PVC pipe which formed part of a swimming pool filtration system in a leisure centre
Live leak repair carried out to an inaccessible PVC plastic pipe which formed part of a swimming pool filtration system, negating the need for the disassembly of half the system
The repair of a leaking pipe in a sprinkler system at a British furniture company's workshop carried out using a SylWrap Standard Pipe Repair Kit
A furniture company repaired a pinhole leak on a steel pipe in their factory's sprinkler system after being initially informed that the only solution was to replace the damaged section
Repair of a leaking hot water pipe on a farm carried out using a SylWrap Universal Pipe Repair Kit
After contractors accidentally cut into an underground heating pipe with insulation lagging during construction work on a farm, a live leak repair kept the hot water on
A CHP System Repair carried out on a leaking pipe in a pant at an automotive safety supplier in the United Kingdom
A live leak repair to a high temperature elbow in a CHP Plant ensured an automotive safety supplier factory did not undergo a disruptive shutdown of power for a replacement
A contaminated water pipe repair carried out in a Power Plant in Puerto Rico using Sylmasta products
The repair of a contaminated water pipe in a Puerto Rican Power Station helped keep the plant working at full capacity when Hurricane Maria hit the island

Videos

High pressure live leak repair on a steel pipe
A live leak demonstration at a water utility company in the United Kingdom. A split was cut in a 150mm steel pipe and pressure set to 6 bar. Wrap & Seal was used to seal the leak with SylWrap HD Pipe Repair Bandage wrapped over the top

YouTube Video

 

Live leak repair on a 150mm elbow joint
A pinhole live leak repair carried out on a 150mm steel pipe elbow at a water pumping station in Malaysia.

YouTube Video

 

Leaking step joint repair 100mm UPVC Pipe
The maintenance team at Bahrain International Airport make a live leak repair to a weeping step joint on a 100mm UPVC pipe.

YouTube Video

Data Sheets

Data Sheets
SylWrap Pipe Repair Contractor Case TDS

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