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Case Study: Pinhole Repair of a Steel Pipe in a Furniture Factory Sprinkler System

The repair of a leaking pipe in a sprinkler system at a British furniture company's workshop carried out using a SylWrap Standard Pipe Repair Kit

Sylmasta’s sprinkler pipe repair saves a furniture company from burning money on a section replacement

After a sprinkler maintenance company informed a furniture company that the only solution to a pinhole leak on a tee in their factory’s sprinkler system was to replace a damaged section of steel pipe, the furniture company instead sought out Sylmasta to provide a cost-effective and convenient repair.

Case Study Data


Site
Furniture Factory
Location
Southern England, United Kingdom
Repair Type
No pressure pipe repair
Defect
Pinhole leak on a steel pipe tee

Products Used


Superfast Steel Epoxy Putty Stick
Superfast Steel was used to plug the pinhole leak in the steel pipe

SylWrap HD Pipe Repair Bandage
SylWrap HD Pipe Repair Bandage was wrapped around the tee junction to reinforce the repair

SylWrap Standard Pipe Repair Kit
The repair was carried out using a Standard Pipe Repair Kit which contains both items for no pressure repairs

Case Study PDF


Case Study Review


The furniture company needed a quick repair for a number of reasons. There were two safety elements to consider; the first being the very obvious dangers that come with a faulty sprinkler system and the second that the leaking pipe was located high up in the roof of the warehouse, next to the incoming electricity supply.

Any water which passed through the leaking section was therefore in danger of coming into contact with the electrics. There was also the danger that water escaping from the pinhole would cause damage to the furniture being stored and manufactured below.

A steel pipe in a furniture factory's sprinkler system located in the roof developed a pinhole leak
The location of the tee junction high in the roof of the factory made fixing the pinhole leak challenging

Initially, the furniture company contacted their sprinkler maintenance company. After inspecting the problem, the maintenance company decided to try and repair the leak with a pipe repair clamp. This proved impossible however due to the pinhole being directly below a tee junction in the steel pipe.

After this failed attempt, the sprinkler maintenance company advised that the only solution would be to replace the leaking section of steel pipe, at great cost to the furniture company and forcing the closure of the factory whilst the work was undertaken.

A pinhole leak on a steel pipe tee junction prior to being repaired using Superfast Steel Epoxy Putty
The pinhole leak marked on the steel pipe

Understandably, this was a road that the furniture company did not wish to go down, and so they decided to seek out alternative repair methods, leading them to Sylmasta. Because the pressure was turned off in the damaged section of the sprinkler system, Sylmasta were able to recommend a SylWrap Standard Pipe Repair Kit for the repair.

The furniture factory reached the damaged section of pipework using a tower. Once up in the rafters, a Superfast Steel Epoxy Putty Stick was mixed by hand and used to plug the pinhole leak. The Putty hardened within 5-10 minutes, after which it was overwrapped with a SylWrap HD Pipe Repair Bandage.

Repair of a pinhole leak in a steel pipe completed using a SylWrap Pipe Repair Bandage
The repair was completed using a SylWrap HD Pipe Repair Bandage

The bandage was applied over the pinhole leak and around both sections of the tee junction to provide maximum coverage and pressure resistance. One of the furniture factory’s concerns was that the pressure in the sprinkler system can be as high as 8 bar and they needed a repair method that could withstand such levels.

This was no problem for the Standard Pipe Repair Kit. The cured Superfast Steel and SylWrap Bandage are suitable for repairs up to 30 bar. Within an hour of the repair being completed, the system was put back into use at a fraction of the cost of the section replacement recommended by the sprinkler maintenance company.

Following the repair, the furniture company’s maintenance manager got in touch to say: “I found the repair putty and the bandage very easy to use and will no doubt be using Sylmasta products again.”

If you have an application you would like to enquire about, then please get in touch

Call: +44 (0)1444 831 459
Email: sales@sylmasta.com

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WRAS approved: What is WRAS approval and why is it important?

WRAS approval guarantees that WRAS approved products and materials will not have a detrimental impact on water taken from public supply lines

WRAS – Keeping Britain’s water supply safe


If you’ve ever bought from our range of SylWrap Pipe Repair Products before, then you will have heard about WRAS approval or seen the WRAS logo on our website. Beyond that, you might not know much about what being WRAS approved means.

That is understandable. After all, it isn’t exactly exciting. But it is important. WRAS approval ensures that the pipes, appliances and fittings which are responsible for bringing water in and out of buildings through connections to the public supply provide water of the highest quality.

Here’s how it works.

What is WRAS approval?

WRAS stands for the Water Regulations Advisory Scheme. The scheme grants its approval to products and materials only after they have undergone extensive testing to ensure that the application in question will not cause waste, misuse, undue consumption or contamination of the water supply.

When a customer buys a product or fitting which has WRAS approval, they do so knowing that they are installing applications which are safe and of a high standard.

Gaining WRAS approval itself is voluntary. Companies like Sylmasta submit their products to testing because we want our customers to know that our pipe repair solutions do not contaminate water supplies and are not hazardous to human health. We take our responsibility to clean and safe water seriously.

How many types of WRAS approval are there?

There are two types of WRAS approval: WRAS Product Approval and WRAS Material Approval. Product Approval is where an entire fitting has been WRAS approved, such as valves, showers and boilers.

Material Approval is where specific materials which come into contact with water once it leaves the public supply line are certified as being safe to do so. These materials might include rubber sheet material and ‘O’ rings.

When a product has WRAS Material Approval, it guarantees that it won’t give an undesirable flavour or colour to water, impart toxic chemicals or create conditions in which bacteria can flourish.

How does a product become WRAS approved?

A product only becomes WRAS approved after undergoing rigorous testing on its mechanics and the way it interacts with water. These tests are carried out by independent laboratories.

To ensure that high standards remain, WRAS approval only lasts for five years, after which products and materials must be subjected to new tests. This guarantees that any fittings or materials which are WRAS approved are consistently produced to a safe, national standard.

Certain products have to be installed in a certain way in order to meet the standards of WRAS approval. The company manufacturing or installing the application will be able to advise you should that be the case.

Is WRAS approval a legal requirement?

The legality of WRAS approval is a complicated area. As already noted, seeking WRAS approval is a voluntary procedure. There are other similar schemes out there which companies can sign up to in order to get their products certified.

By and large, you should always seek to use WRAS approved products though. While the repair of a leaking copper pipe in your bathroom doesn’t strictly require a WRAS approved product, why would you not want to ensure that the materials which you are exposing your home’s drinking water supply to are certified as being safe?

There are no grey areas when it comes to connecting to the public water supply. No water company will facilitate a connection between their public supply lines and new builds or extensions without proof that every product involved once the water leaves the mains is WRAS approved.

The same goes for any upgrades of public buildings. Hotels, shopping centres, leisure facilities, hospitals – any building or facility which supplies water to the public through any means must use WRAS approved products. This guarantees that the supplies are safe for human consumption and will not harm the public.

What does WRAS approval mean for pipe repair?

When you see a pipe repair product from Sylmasta which has WRAS approval, you know that it can be safely installed anywhere which requires a WRAS standard installation.

Currently, the following products have achieved WRAS approval:

We are extremely proud of our WRAS approval at Sylmasta. The design and manufacturing process to achieve the standard is by no means easy. We will continue to work hard to achieve the accreditation for further products in our range, so that they might be used for repair solutions for pipes which carry drinking water.

If you have any question about WRAS approval or which product is most suitable for your repair, then please contact Sylmasta via email or on +44 (0)1444 831459 and a technician will be happy to advise you.

WRAS Approved Products


WRAS Approved Pipe Repairs



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Case Study: Underground Heating Pipe with Insulation Lagging Repair on a Farm

Repair of a leaking hot water pipe on a farm carried out using a SylWrap Universal Pipe Repair Kit

The heating pipe with insulation lagging repair which will keep a farm’s hot water on until the cows come home

A farm in the United Kingdom was undergoing building work when contractors accidentally drilled through an underground heating pipe with insulation lagging supplying the farmhouse’s hot water, which subsequently required a rapid repair to keep the hot water on

Case Study Data


Site
Farm
Location
United Kingdom
Repair Type
Live leak pipe repair
Defect
Pinhole leak in an insulation lagged pipe

Products Used


SylWrap Universal Pipe Repair Kit
The contractor was supplied with a Universal Pipe Repair Kit to carry out the repair

Wrap & Seal Pipe Burst Tape
The high temperature resistance of Wrap & Seal made it ideal for repairing a heating pipe carrying hot water

SylWrap HD Pipe Repair Bandage
SylWrap HD provided an added layer of protection to the pipe from the continuing building works

Case Study PDF


Case Study Review


The contractors were working on a paved yard between two buildings when they came across what they believed to be a disused drainage pipe. It was only once they cut into the pipe using a hole saw that they realised it actually contained two pipes with a layer of insulation lagging which supplied hot water from an outbuilding to the main building on the farm.

After an initial inspection, it looked like replacing the pipe would be both extremely difficult and very expensive. The pipe would have to be dug out from the ground, and the outer pipe and a huge amount of insulation lagging cut away just to access the heating pipe which was leaking.

A leaking pinhole in an underground heating pipe on a United Kingdom farm which required a live leak repair
The hole on the inner pipe caused when the contractors accidentally drilled through

To carry out a replacement, the farmhouse’s hot water supply would have to be shut off, leaving the occupants to go without any hot water or heat. In an industry such as agriculture, that would have been a nightmare.

Instead of this complex, time-consuming and inconvenient replacement, the contractors turned to a SylWrap Universal Pipe Repair Kit to fix the problem in a fraction of the time and for minimal cost. The Universal Kit allows repairs to take place on live leaks, which also meant that water pressure did not need to be turned off.

Wrap & Seal Pipe Burst Tape used to repair a live leak on an underground heating pipe
The outer pipe and lagging were cut away from the inner pipe before Wrap & Seal was applied
Wrap & Seal Pipe Repair Tape successfully used to seal the leak

The contractors began the repair by removing a minimal amount of lagging. Once they could access the heating pipe, Wrap & Seal Pipe Burst Tape was wrapped around the pipe, fusing into a solid rubber bound to seal the live leak. With pressure resistance up to 30 bar and temperature resistance to 200°C, Wrap & Seal was more than suitable for a repair involving a hot water installation.

A SylWrap HD Pipe Repair Bandage was then wrapped over the initial repair to provide an impact resistant layer to the Wrap & Seal. This protective covering was vital in this application to reinforce the initial repair against any further complications during the building works.

SylWrap HD Pipe Repair Bandage used to add another layer of protection to an underground heating pipe on a farm in the United Kingdom
SylWrap HD Pipe Repair Bandage offered a further layer of protection to the pipe

Both Wrap & Seal and SylWrap HD Pipe Repair Bandage have WRAS approval, meaning that they are safe to use with water which might be consumed by humans. This was another important consideration for the repair, given that the pipe supplied a domestic property.

The entire repair was completed in less than an hour, a significant reduction on the amount of time it would have taken had the contractors needed to dig out the pipe to replace it. The speed and ease of the repair ensured that there was minimal disruption to the hot water supply in the farmhouse and saved the contractor the expense that would have been incurred by a having to replace the pipe.

If you have an application you would like to enquire about, then please get in touch

Call: +44 (0)1444 831 459
Email: contact@sylmasta.com

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What to do if you accidentally drill a hole in a pipe

What steps to take if you accidentally drill a hole in a pipe during home DIY work

There are plenty of dangers which come with home DIY projects. One of the biggest is to accidentally drill a hole through something you shouldn’t, especially if that something is either carrying electricity or is a water pipe.

Unintentionally cutting into a water pipe can be a chastening experience which happens far more often than you’d think. It only takes one screw hanging up one medicine cabinet to be one millimetre out of place in a bathroom renovation and it could cut through the plumbing which supplies water for the entire bathroom.

The natural reaction to accidentally drilling though a water pipe is to panic – but repairing the damage isn’t as difficult as you might think. In fact, with the correct procedures and the right equipment, you can carry out a permanent repair yourself.

Here’s what to do if you accidentally drill through a water pipe.

Turn the water off

Turning the water off is the number one priority after you’ve accidentally drilled though a pipe. Locate your home’s stopcock to turn off the mains supply, which will stop water continuing to flow through the damaged area. You should also open the faucet at the sink to allow water to drain out.

In older properties, the stopcock or mains water valve could be impossible to turn due to age or rust. If this is the case, then it doesn’t have to be the end of the world – there are means and ways to repair pipes even when flow cannot be turned off.

Gain access to the damaged pipe

In order to inspect and repair the damaged pipe, you need to gain access to it. If it is behind a wall, then remove the drywall around the area using a drill or a drywall saw. If it is underneath the floor, then take up the floorboards.

You should take extra care when attempting to reach the damaged pipework. The last thing that you want to happen is to drill accidentally drill another hole into the pipe.

Inspect the damage caused to the pipe

Once you’ve gained access to the pipe which you’ve accidentally put a hole in, you can get a better idea of the damage caused. A leaking pinhole for example is going to be a much easier fix than a deep longitudinal cut several inches in length.

You’ll also be able to see the type of pipe and the size which you’re dealing with. Sometimes, a copper pipe may be better suited to a different repair than a plastic pipe.

This is especially true if the pipe can be fixed using only epoxy putty, with Superfast Sticks for example having different formulations depending on the material that requires repair.

Decide if you can fix the leaking pipe yourself

After assessing the pipe type and the damage caused by you accidentally putting a drill through it, you can take a decision over whether to carry out a repair yourself or if the services of a fully qualified plumber are required.

DIY pipe repairs have become incredibly easy over the past 10 years or so thanks to the introduction to the market of all-in-one pipe repair kits, such as our SylWrap range.

These kits contain all the products needed to permanently fix a leaking pipe inside of 30 minutes and they are effective on pipes of all materials and sizes – you simply seal the leak either with the epoxy putty or pipe repair tape provided and then overwrap with a pipe repair bandage.

There are multiple advantages to fixing damage yourself which has been caused when you accidentally drill a hole into a pipe. Calling a plumber will set you back anywhere between £40 – £60 per hour based on average rates in the United Kingdom in 2019.

Given that this will be an emergency call, you may also find yourself subjected to a call out charge which will be fixed around the same price. Already, you are looking at having to pay over £100 to get the problem repaired.

Contrast that to a pipe repair kit being available from as little as £13 and you can already begin to see the saving that you can make my repairing a broken pipe yourself.

If necessary, call a professional

Repairing a leaking pipe yourself is easy, but there could be a number of reasons why you don’t wish to carry out the task yourself. If that is the case, then you should find a reputable local plumber to come and carry out the work for you.

As always when hiring any sort of tradesman, be sure to carry out thorough checks on their credentials. If you’ve already done damage when accidentally putting a drill into a pipe, then you won’t want to compound it with a substandard repair.

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How leaking pipes can affect your health and make you sick

Mould and mildew caused by leaking pipes can be extremely damaging to human health

You’re probably well aware of the damage that leaks can do to the value of a property and its structural integrity. Everybody notices a rise in water bills too. But arguably the most damaging aspect of leaking pipes is the one that doesn’t get talked about – the effect on human health.

When pipes start leaking, conditions suddenly become ripe for the growth of mould and mildew – two organisms which produce spores that pollute the air and can do serious damage to long-term health.

Mould and mildew

Mould and mildew are fungi which can appear anywhere. Even in newly built properties, mould spores will find a way to appear in nooks and crannies. This isn’t a problem – when left in dry areas, the organism can remain dormant for decades, never posing a threat to human health.

It’s when conditions are ripe for mould and mildew to grow and thrive that they become a real problem. For this to happen, they require air, food, the correct temperature and – crucially – moisture.

How can you prevent mould and mildew?

There’s only one realistic way that you can prevent mould and mildew, and that is by preventing access to moisture.

The other conditions that mould and mildew needs to thrive are uncontollable. Oxygen is present in every home, the organisms feed off all types of household surfaces including wood, fabric, wallpaper and paint and the optimum temperature for mould and mildew to thrive in is between 5°C and 40°C.

Keeping your home dry and ventilated is therefore the best way to combat the problem – which means fixing leaking pipes as soon as problems occur.

What damage to human health can leaking pipes cause?

Failing to repair a leaking pipe can allow moisture to gather in your home, giving mould and mildew the conditions it needs to grow.

Mildew is considered the less severe of the two organisms. It forms only on surfaces rather than within them and can be easily removed with bleach or vinegar. Its spores can cause severe allergic reactions, but it is less harmful than mould.

When exposed to moisture, mould grows quickly, producing spores in 24 hours. Unlike mildew, it penetrates surfaces rather than simply forming on the top which makes it much harder to eradicate as it will eat away at materials such as wood and drywall.

Mould’s most damaging feature though is that its spores contain allergens and irritants which cause serious health problems when inhaled from residents of visitors to properties where the organism is present.

Health issues that mould can cause include throat and skin irritation, itchy eyes, frequent coughing and sneezing as though affected by an extreme allergy, respiratory infections, breathing problems, congestion, rashes, tiredness and fever.

These problems become more severe in those with pre-existing respiratory conditions, such as asthma. Mould can even grow inside the lungs of people with severe conditions such as tuberculosis, emphysema, or advanced sarcoidosis. Children who grow up in a mould-infested house are also far more likely to develop asthma.

That’s why preventing mould and mildew from forming in the first place is so important.

How to combat the impact of leaking pipes on your health

Because mould and mildew cannot thrive without moisture, your best chance of preventing these organisms from growing and developing is to find and repair the leaking pipe which is causing the dampness.

One of the reasons that people fail to fix a leaking pipe is because they mistakenly believe that it will be a costly and timely consuming process which could involve hiring the services of a plumber.

This isn’t the case, however. With a SylWrap Pipe Repair Kit, the user can permanently seal a leak inside of 30 minutes with no formal training required.

Recognising and fixing leaking pipes as soon as problems arise can prevent the growth and spread of mould and mildew, in turn helping you and your family from suffering potentially serious health complications.

It’s just another reason why pipe repair is so important.

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Case Study: Repair of Metal Blades in Bakery Flour Mixers Suffering From Heavy Corrosion

Metal blades in a bakery flour mixer were suffering from corrosion until Sylmasta Ceramic Brushable Green provided a repair

Saving a bakery a load of dough – Sylmasta repair metal blades suffering from heavy corrosion in a flour mixer

When metal blades in two flour mixers were found to be suffering from corrosion, a commercial bakery in Puerto Rico was faced with the prospect of a costly shutdown – until a Sylmasta repair saved the bakery a load of dough in more ways than one.

Case Study Data


Site
Commercial Bakery
Location
Puerto Rico
Repair Type
Corrosion protection and repair
Defect
Heavily corroded metal blades in two flour mixers

Products Used


Ceramic Brushable Green
Brushable epoxy coating refurbished the corroded blades and provided future protection from both corrosion and abrasion

Case Study PDF


Case Study Review


The mixers in question were used by the bakery to mix together flour and other ingredients to make turnovers and other popular products.

During a regular inspection to the machinery, it was discovered that the blades were suffering from corrosion. Production using the two mixers in question had to be halted until the parts were either replaced or underwent repair.

A flour mixer in a bakery in Puerto Rico which was suffering from badly corroded interior blades
One of the flour mixers suffering from corrosion

New blades for the flour mixer would have cost $3000 per blade, setting the bakery back $6000 on new parts for both machines plus installation costs. There were further complications when it was revealed that replacement blades were not available from stock.

This meant that the parts would have to be built from scratch, a time consuming process that would have meant a long wait for the mixers to be put back into operation. With the two mixers out of use for the foreseeable future, the bakery would have found itself struggling to fulfil existing orders, let alone take new ones.

An old and worn flour mixer in a bakery required protection and repair from corrosion
Wear and tear had taken its toll on the flour mixers

$6,000 to replace the metal blades suffering from corrosion and many weeks of lost production. The bakery was looking at losing a lot of dough, both in terms of money and the delicious baked goods that it made.

A better solution than replacing the blades was needed and the bakery started looking for repair methods. That led them to Sylmasta, who were able to recommend the use of Sylmasta Ceramic Brushable Green for the job.

Sylmasta Ceramic Brushable Green epoxy coating used to repair and refurbish metal blades in a flour mixer which were suffering from heavy corrosion
The repaired metal blades inside the flour mixer coated with Ceramic Brushable Green

Ceramic Brushable Green is a toughened, solvent-free, water-resistant coating that is used to reinforce and strengthen machine parts. It offers protection against corrosion and its ultra smooth, low friction finish reduces abrasion.

Coating the blades with Ceramic Brushable Green therefore not only allowed the flour mixer to be put back into service, but it lengthened the lifespan of the parts by making them less susceptible to wear and tear.

An epoxy repair coating used to protect metal machine parts from corrosion
Ceramic Brushable Green will protect the blades from corrosion and abrasion

The ease with which Ceramic Brushable Green is used enabled the bakery to carry out a quick and easy repair. It is brush applied and simply painted onto the area requiring repair.

Several coats were used and within 24 hours of the application, both the flour mixers in question were put back into operation and the bakery was operating at full capacity once again.

After completing the repair, the bakery contacted Sylmasta to say how happy they were with the solution and that the blades now looked as if they were brand new.

Ceramic Brushable Green is reinforced with hard-wearing, high purity, green silicon-carbide, which means it will be a long time before the blades require servicing again.

If you have an application you would like to enquire about, then please get in touch

Call: +44 (0)1444 831 459
Email: contact@sylmasta.com

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What can we expect from water companies in the UK in 2020?

Water companies in the UK have been set some ambitious targets for the 2020-21 year

The water regulator Ofwat has released its draft forward programme of what we can expect from water companies in the UK between 2020 and 2021.

There are three strategic goals laid out in the document, which Ofwat Chief Executive Rachel Fletcher describes as an “ambitious agenda” ahead of an “important and exciting year”.

For consumers, the most eye-catching aspect of Ofwat’s 2020-21 forward programme is to deliver greater value for money and to keep water affordable even for those on low income.

This ties in with the demand laid out in Ofwat’s PR19 review of the industry that water companies in the UK reduce bills by 12% before inflation over the next five years, an average saving of £50 per customer.

Here’s what else is set to happen over the coming year.

Transforming water companies’ performance

Ofwat wants to greatly improve the performances of the United Kingdom’s water companies over the course of the next year.

The regulator is vowing to use the powers that it possesses to take swift and targeted action against companies who it feels are not delivering and it wants to make smarter use of markets to benefit customers and the environment.

Ofwat is also reviewing itself by looking back at the way it conducted its PR14 and PR19 reviews into the water industry. If Ofwat can improve its own regulatory performance – particularly with regards to the five-yearly analysis it carries out – then that too can help deliver improvements across water companies in the UK.

Addressing long-term challenges

Climate change, population growth and other environmental issues will all provide significant challenges to the water industry over the next five years.

Ofwat has already begun to investigate and address these issues by carrying out joint projects with the Environment Agency, the Department for Environmental, Food and Rural Affairs and Natural Resources Wales.

Water companies in the UK will be expected to better manage their assets with a special focus on how climate change could impact on supply and demand.

Ofwat have also confirmed that their eagerly-anticipated innovation fund will launch its first competition in 2021.

Water companies will be encouraged to work with other companies and industries to find innovative solutions to problems facing the sector, including leak prevention and reduction.

For a company like Sylmasta who specialise in easy-to-use and permanent pipe repair solutions, this is a particularly exciting development.

Data and partnerships

As well as their joint projects with the Environment Agency, the Department for Environmental, Food and Rural Affairs and Natural Resources Wales, Ofwat will build partnerships with other regulators, consumer bodies and policy makers within both the UK and Welsh Governments.

A dedicated Ofwat office has opened in Wales and the water regulator is working with other industries and organisations to learn how they can become more effective.

Data will also play an increased role in the water industry over the next five years. Ofwat has developed its first data strategy, which will allow it to carry out more effective analysis into the UK’s water companies, becoming a more efficient regulator in the process.

You can read the full Ofwat consultation here with the regulator inviting comments on the document until Friday 21st February. The final document will be published at some point between April and June this year.

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The Sylmasta Pipe Repair Roadshow 2020

The Sylmasta Roadshow is taking pipe repair technology into companies around the United Kingdom

Sylmasta are hitting the road in 2020 with our first ever nationwide Pipe Repair Roadshow taking our composite repair technology into companies the length and breadth of Britain.

Burst and leaking pipes are problems which afflict a wide range of sectors. The roadshow aims to introduce cost-effective pipe repair solutions to water companies, waste treatment works, pumping stations, power stations, quarry wash plants, petrochemical plants, tradesmen and any other industries who deal with pipelines.

Those working around pipework know how easy it is to drill through a pipe or damage a buried pipe during excavation. When accidents happen, repairs can be costly, time consuming and, depending upon the severity of the leak and the fallout from it, potentially embarrassing.

Sylmasta technology helps resolve such problems, whether a leak be caused by damage, corrosion or fatigue. Our solutions are quick and easy to use, allowing for permanent pipe repairs to be made inside of 30 minutes, with no formal training required.

Each stop on the Pipe Repair Roadshow is given a live demonstration of how Sylmasta composite repair solutions work and a question and answer session from our industry-leading technicians.

The demonstration is carried out using our mobile test rig, which is quickly set up onsite. The rig exhibits how SylWrap Pipe Repair products are effective at stopping live leaks on pipes of varying diameters and with different damage types.

Demonstrations are carried out using the products available in the SylWrap Pipe Repair Contractor Case. Each case contains enough equipment to carry out up to six live-leak repairs, making it ideal for regular users.

The Contractor Case has been designed so that it can be easily stored on site at plants and facilities which contain pipework or on the vans of contractors who may be required to carry out a sudden and unexpected repair.

The technology will become increasingly valuable to water companies in particular over the coming years. As part of Ofwat’s PR19 review into the industry, the water regulator has said that leaks must be cut by 16% by 2025 – a reduction which would save enough water to meet the needs of everyone in Birmingham, Bristol, Cardiff, Leeds, Liverpool and Sheffield. At Sylmasta, we have a ready-made solution.

Our pipe repair technology isn’t just suitable for water companies. For examples of where we have already supplied solutions to a variety of clients across a range of different industries, then please see the Case Studies section of our website.

And to find out how the technology can help your company repair leaks, save money and reduce water waste in 2020, then please contact us – we will be pleased to arrange a visit as part of the Sylmasta Pipe Repair Roadshow 2020.

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Sylmasta and Rouden hit the road in Pipe Repair Roadshow 2020

The Sylmasta Pipe Repair Roadshow is taking pipe repair technology into utility services across the United Kingdom

Last week, Sylmasta and Rouden kicked off their nationwide Pipe Repair Roadshow by visiting several water companies in the south of England.

The aim of the roadshow is to introduce utility services to Sylmasta’s Pipe Repair technology. 2020 represents the start of a critical five-year period for water companies in the United Kingdom, who have been told by the water regulator Ofwat that they must cut leaks by 16% by 2025.

That figure was laid down in the PR19 Document, the latest of Ofwat’s five-yearly reviews into the performance of the water industry.

The regulator says that this would save enough water to meet the needs of everyone in Birmingham, Bristol, Cardiff, Leeds, Liverpool and Sheffield.

With leaks responsible for 3.17 billion litres of lost water every day in England and Wales in 2017-18, solutions that can either strengthen pipes to prevent leaks from occurring or repair them quickly and easily when they do happen can help to save money and reduce waste.

SylWrap Pipe Repair products do just that. Each company on the roadshow was given a live demonstration of how the composite technology in a SylWrap Contractor Case works.

Sylmasta’s mobile test rig was quickly set up on-site, with repairs carried out to seal live-leaks on pipes of different sizes and different types of damage.

The Contractor Case has been designed so that it can be kept on standby in the van. It contains enough products to carry out multiple repairs, meaning that contractors have all the equipment they need to permanently seal a live leak on any pipe diameter inside of 30 minutes.

Sylmasta’s technicians led the demonstrations, highlighting the benefits of using SylWrap technology as a cost-effective alternative to traditional methods. They also took questions from the water company’s contractors about the products.

With Sylmasta determined to help reduce the cost of leaks to both the economy and the environment, the Pipe Repair Roadshow will be ongoing throughout the year.

If you work in an industry involving the maintenance of pipework and repairs are an ongoing issue, then Sylmasta will be happy to offer a free on-site demonstration to your team to explain how Sylmasta products can benefit your company.

Sylmasta composite repair solutions are not just restricted to water supply companies. Waste Treatment Works, Pumping Stations, Power Stations, Quarry Wash Plants and Petrochemical Plants around the world have all successfully used the technology to repair and strengthen pipework systems within their facilities.

To book your visit, please call or email Sylmasta and we will be pleased to assist you.

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4 uses for Pipe Repair Tape which prove it does more than Wrap & Seal

Pipe Repair Tape has many alternative uses including the repair and insulation of damaged pipes

Pipe Burst Tape repairs burst pipes, that much is obvious. But did you know that there are many other uses for pipe repair tape aside from fixing leaks?

Take Wrap & Seal for example. Not only will it seal leaking pipes of all sizes and types in 30 minutes even when water flow cannot be turned off, but it can also be used with electrical appliances and to repair and maintain car parts.

You can take even a roll of repair tape into the great outdoors with you, where it can help to improve the prospects of trees and plants.

Here are four alternative uses for pipe wrap tape – aside from the obvious.

Insulating electrical cables

With a dielectric strength of 4000VPM, Wrap & Seal Pipe Burst Tape isn’t just designed for repairing water pipes – it can also be used for electrical insulation applications too.

You might have accidentally cut into a cable and exposed the wire inside. Perhaps the outside casing has become frayed or damaged over time. A mischievous pet could have even chewed their way through it, somehow avoiding a nasty shock in more ways than one.

Whatever the problem with your electrical cabling, pipe repair tape can help solve it. Just wrap it around the damaged area, where it will fuse in exactly the same manner as it would on a water pipe, creating a permanent seal.

Binding cables together

For many people, a jungle of cables tangled up is one of the unfortunate consequences that comes with owning electrical equipment.

If you want that supersized HD television or that powerful desktop computer to work, then having a mess of wires that resembles a plate of electrical spaghetti is a price you think you have to pay.

It doesn’t have to be this way though. A minimal amount of Pipe Burst Tape can be used to bind cables together, reducing clutter at the back of electrical appliances.

Not only will this help to tidy up the home or workplace, but it can also improve electrical performance by allowing cables to run more freely, reducing the risk of power outage and even fire that comes through unruly wires.

Car exhaust pipe repair

This should be a bit of an obvious one, but yes –pipe repair tape can be used to fix a car exhaust pipe as well as repairing leaking water pipes. Because Wrap & Seal has an operating temperature of up to 260°C, it will provide a permanent repair no matter how hot your car exhaust gets.

As well as exhaust pipe repair, Pipe Burst Tape can also be used to maintain and support wiring and cables underneath the bonnet and fix leaking radiator hoses and power steering lines. Wrap & Seal has good to fair oil resistance, meaning you can use it to repair a leaking fuel line.

Staking trees and trying plants

If you are a keen gardener, then you can even find uses for pipe repair tape in the world of horticulture. Wrap & Seal’s self-bonding super strength makes it perfect for tying trees against a stake. At the same time, it can be applied slackly enough so as not to be too tight around the growing tree.

We’ve also heard of Pipe Burst Tape being used to tie rose bushes and it could probably be used should you have a sunflower that ends up growing to epic proportions.